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Printing shop

 

Plate making/dye preparation:

• an area dedicated to colour research and definition by spectrometric analysis. Colours based on colour chart references (Pantone, RAL, NCS...) or a customer's sample;

• an area for producing screening frames with tensioning of the silks, direct coating or application on a capillary film, plotting, then screen reclamation after use. This gives us total control of the entire process.

Degreasing/varnishing (for metal supports only):

• 2 degreasing lines, one with a built-in brushing process for max. forms 700 mm wide (550 mm for brushing);

• 2 varnishing machines for applying coloured varnish or substrates for screening ink.

Silk-screen printing:

• 2 continuous printing machines (material on rollers), one for printing conductive inks, the other for production of decors. Drying in thermal ovens or UV is directly incorporated in each machine.

• 3 sheet silk-screen printing tables are used to work with metal and plastics before drying on-line or in ovens.

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 Cutting/deformation:

• a plastic cutting laser (type CO2) used for small production runs, large thicknesses or final cutting requiring dimensional tolerances of less than +/- 0.3 mm,
  • More information about our cutting laser? Click here...

• 4 die-cutting machines equipped with bladed tools for cutting plastics (adhesives, polyester, polycarbonate) into thicknesses of less than 1 mm;

• various step by step and/or band feed mechanical presses equipped with matrix-punch tools used to cut metal sheets or strips;

• 2 embossing machines and a thermoforming press to provide attractive relief, 3D form or tactile sensation on a polyester and polycarbonate base;

• a hydraulic stamping press;

• a folding press.

 

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Lamination/assembly:

• a material laminating and cutting machining used to complex up to 3 different materials simultaneously and output the end result in the desired format.

• semi-automatic laminating tables developed exclusively for PIM Industries. Guaranteed repeatability and faultless binding quality between the different layers making up our keyboards;

• highly dextrous operators for all manual offset operations (sheet stop, sheet reinforcement...) or assembly of very small parts.

 

 

 

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 Component transfer:

• fully automatic operation;

• machine stock allowing great flexibility in production organization;

• 1 SMD component transfer robot;

• 1 dome switch transfer robot;

• 1 mixed robot (dome switch and SMD components);

• more than 4 million dome switches and 2 million LEDS removed per year.

 

 

 

 

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 Electrical test and final inspection:

• final inspections of all parts despatched (functional testing of buttons and LEDS, loop resistance, short-circuit...),

• manual or automatic tester.

• production of particular test template and cable according to part specifics;

• visual inspection of 100% of parts before shipment.

 

Our processes